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Medium Pressure Oxygen Nitrogen Plants

Medium Pressure Oxygen Nitrogen Plants
Medium Pressure Oxygen Nitrogen Plants
Product Code : 06
Product Description

We are a remarkable entity, engaged in manufacturing, exporting and supplying a superior quality Medium Pressure Oxygen Nitrogen Plants. These plants are precisely fabricated by our trained professionals by utilizing premium grade components and latest techniques to meet the set quality standards. Ideal for filling oxygen nitrogen gas in cylinders at medium pressure, these plants are widely used in industrial and medical applications. Offered Medium Pressure Oxygen Nitrogen Plants are made available in various technical specifications and at affordable rates. The provided plants operate by compressing the atmospheric air within the rotary compressor at the desired pressure. Further, the compressed air passes through the boschi purifier to remove the traces of moisture, inert gases, hydrocarbons and other undesirable elements. The use of skid mounted pre-cooling system assures to lower down the temperature of the compressed air by at least 5 to 8 deg C. Furthermore, the air mixture passes through the air separation system to assure the hassle-free oxygen and nitrogen in the elemental forms based on the difference in their liquification temperatures. At last, the purest of oxygen and nitrogen is filled in the containers and cylinders as per the specific requirements.

Medium Pressure Oxygen Nitrogen Plants

Introducing the Boschi Italy UB series Oxygen nitrogen plants for cylinder filling by Liquid Oxygen Pump.

The UB Series Cylinder filling Oxygen Nitrogen gas plants have the following Salient Features:

  • Leakage-free stainless steel Boschi air separation system to obtain Medical and Industrial grade oxygen

  • Also available in skid mounted version available

  • Equipped with oversized molecular sieve dryer

  • Easy and fast to start and restart to achieve faster cooling

  • User-friendly panel for ease in operation

  • German design to assure hassle-free functionality for years

  • Global availability of compatible spare parts

  • Lower power consumption for cost-effective production 

  • Do not require bulky gas holders for the simultaneous production of oxygen and nitrogen

  • Advanced molecular sieve design for recurring cost of chemicals

  • Advanced oxygen plant as per BOSCHI-ITALY design

  • Compact, space saving and stable plants

  • Lower operating pressure of plants

  • Demand lower maintenance during the commercial production of gases

  • Use of atmosphere air as raw material for the hassle-free production of oxygen and nitrogen gas or liquid

  • Efficient filling of gas in cylinders due to pump and internal gas vaporizer

  • Hydraulic expansion engine for safe operation of oxygen/nitrogen plants

  • Utmost recovery of oxygen due to efficient BOSCHI-TYPE trays

  • Efficient heat-exchanger system for utmost recovery of waste cold energy for minimizing operating cost

  • Supplied in complete design as per standard scope of supply

BOSCHI 5 Step Process:

Step 1 Compression of Atmospheric Air
Step 2 Purification of Air
COMPACT PROCESS SKID
Step 3 Cooling of Air
Step 4 Separation of Liquid Air Into Oxygen and Nitrogen 
LATEST LEAKPROOF STAINLESS STEEL COLUMN
Step 5 Compression / Withdrawal and Filling of Oxygen and Nitrogen by latest liquid oxygen pump technology to fill bone dry high purity oxygen in Cylinders. 
Now, no need of old type of bulky oxygen compressors, no more break downs, moisture or rusting in cylinders. Thanks to the latest liquid oxygen pump technology

    CYLINDER FILLING TABLE



Model

UB-20

UB-30

UB-50

UB-80

UB-100

UB-150

UB-200

UB-300

UB-400

UB-500

Capacity (M3/Hr)

20

30

50

80

100

150

200

300

400

500

No Of Cylinders/Day

80

120

200

300

400

600

800

1200

1600

2000

Area Required (Axb) in Meter

6 x 8

6 x 10

8 x 12

12 x 15

14 x 15

14 x 15

14 x 15

15 x 16

15 x 18

18 x 20

MAIN FEATURES:

1. Simultaneous Production of oxygen & nitrogen gas and liquid.
2. Filling of oxygen/nitrogen by liquid oxygen pump. Very Suitable for high purity bone gas & medical.
3. Liquid Tapping.
4. 100% leakproof stainless steel column

Main Equipment / Machinery for Oxygen Plants And Nitrogen Plants 

1. Air Compressor 
2. Process Skid 
3. Expansion Engine 
4. Air Separation Unit 
5. Liquid Oxygen Pump with Cylinder filling Station

SR. NO.

QTY

ITEM

DESCRIPTION

1.

One

SUCTION FILTER

High efficiency filter supplied with the compressor

2.

One

AIR COMPRESSOR OF OXYGEN/NITROGEN PLANTS

This is 4-multistage heavy duty water cooled air compressor with fly wheel inter cooler, foundation bolts, motor pulley, motor, v belt, guard and slide rails and air filter. This is used to compress atmospheric air complete with ABB Motor and Starter.

3.

One

PROCESS SKID OF OXYGEN/NITROGEN PLANTS All the above equipments are neatly mounted on skid /platform complete with interconnecting piping and ready for installation of Oxygen Plant is optional.

This consists of the following items for Air Separation Plant
1) After cooler with tank
2) Nitrogen cooler with tank
3) Moisture separator
4) Chilling unit with freon unit
5) Oil absorber filled with alumina
6) Molecular sieve battery on skid (Zeochem, Switzerland)
7) Defrost heater
8) Gas/Air/water line as per standard layout on skid /platform prefabricated and ready for installation.
9) Water pump.
10) Inlet & outlet water lines
11) Drain manifold complete with ball valves for draining moisture.

4.

One

Expansion Engine Of Oxygen/Nitrogen Plants

Complete with motor/starter/ starter shall be of Siemens /ABB/ with hydraulic valve control, bursting disc for safety, hydraulically operated high efficient engine with ball type of valves stainless steel liner vertical type of German design.

5

One

Air Separation Unit (COLD Box)Of Oxygen/Nitrogen Plants

(Air separation column -cold box) consists of outlet steel casing, main heat exchanger, liquifier, bottom column, top column, condenser, sub cooler, liquid oxygen and nitrogen filter. Cooling pipe line, insulation material, digital electronic temperature indicator and scanner, PT 100 sensor, DP gauge manometer, Expansion valve with long stem type with pointer And index & wheel (Stainless Steel column argon welded to meet European specifications can be supplied)

6.

Set

High Pressure Filling Manifold Of Oxygen/Nitrogen Plants

For filling high-pressure Oxygen gas to Cylinders. It consists of main High Pressure Isolation Valve and Pigtail connection with individual Valve with Pressure Gauge and Safety Relief Valve.

7

One

Liquid Oxygen Pump Of Oxygen/Nitrogen Plants

Horizontal single acting pump with Piston, Piston Rings, Safety Devices, Non-Return Valves with Stainless Steel head for long life, Motor and Starter with Pulley, V-Belts, Belt Guard, Inter Connecting Pipes with A. S. U. Suitable for filling Oxygen.

8

One

Cooling Tower Of Oxygen/Nitrogen Plants

Induced Draft-Rotary Sprinkler type with Aluminium Casting Fan, FRP Body with suitable Electric Motor for maintaining the circulating water temperature between the Hot well and Cold well for optimum performance of the Plant. Complete in all respects.

9

One

Electrical panel of Oxygen/ Nitrogen Plants

Electrical Panel for supply of electricity to individual motors. It has a bank of on/off switches and fuses. This enables the Operator to control all the Motors from one point.

10

One

Water Softener of Oxygen/Nitrogen Plants

Made of HDPE having single mutiport valve for different plant valve for different operations. Used to remove hardness of the water and to avoid scaling in Air Compressor Cylinder jacket and water line. Nacl/Regeneration. With min/max. working pressure in 2.0/4.0 kgs/cm2. Complete in all respect

Contact Us

A-104/2, Okhla Industrial Area, Phase II, New Delhi, Delhi, 110020, India
Phone :+917259412590