With our rich industry experience and knowledge, we are engaged in offering high quality Acetylene Gas Plants. These automated plants are basically utilized for the processing of acetylene gas. The offered plants use advanced technology and are highly efficient to generate pristine quality gas. For the manufacturing of these plants, our well-versed professionals utilizes components in sync with the set market standards. Offered plants are highly used in mechanical, oil processing, pharmaceutical many more industries. We provide these Acetylene Gas Plants in different technical specifications as per the application needs of clients.These plants are designed for the explosion proof production of acetylene gas at the desired pressure with the consumption of lower electricity. Designed as per Boschi - Italy design, these plants are ideal for performing fully automatic reactions between calcium carbide and water for the formation of calcium hydroxide that is further processed for the extraction of acetylene gas. Also, these plants are equipped with audio and visual signals to warn operator in case of interruption of supply of power, water or air. Besides, the offered plants are equipped with flash back arrestors, reverse flow check valves and other equipments to assure the utmost safety of equipments and personnel.
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Equipment Schedule For Acetylene Gas Producing Plants
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S.No. | Description |
1 | CARBIDE HOPPER |
2 | ACETYLENE GENERATOR |
3 | L.P. DRYER |
4 | PURIFIER |
5 | AMMONIA SCRUBBER |
6 | ACETYLENE COMPRESSOR |
7 | H.P. DRYER |
8 | CYLINDER FILLING MANIFOLD |
9 | ACETONE PUMP |
10 | FLAME PROOF MOTORS |
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TECHNICAL SPECIFICATIONS OF ACETYLENE PLANT
Description | UA-15 | UA-25 | UA-50 | UA-100 | UA-200 | |
Capacity Cubic Meter per hour | 16 | 27.5 | 55 | 11 | 220 | |
Raw Material Required | ||||||
Raw material | Calcium carbide (kg/m3of gas) Main raw material -cac2- carbide quality 5mm to 25 mm specify | 3.3 | 3.3 | 3.3 | 3.3 | 3.3 |
Power | Power (average requirement) | 10 kw | 12 kw | 15 kw | 28 kw | 40 kw |
Water | Cooling water make-up (liters/N.cubic meter of gas) | 10 | 10 | 10 | 10 | 10 |
CHEMICAL & CONSUMABLES IN SMALLER QUANTITIES FOR PURIFYING PROCESS | ||||||
Calcium chloride (gms/N.cubic meter of gas) (one charge supplied inside LP drier) | 50 | 50 | 50 | 50 | 50 | |
Purifying mass (gas plus acid absorption mix per cum of gas) | 15gm s/ N.Cu m+ 4gms | 15gm s/ N.Cu m+ 4gms | 15gm s/ N.Cu m+ 4gms | 15gm s/ N.Cu m+ 4gms | 15gm s/ N.Cu m+ 4gms | |
CYLINDER FILLING | ||||||
Acetone in cylinders pumped through acetone pump | As required | As required | As required | As required | As required | |
Space Required (approx.) | As required | As required | As required | As required | As required | |
Process Area | 50 Sq.M. | 70 Sq.M. | 110 Sq.M. | 150 Sq.M. | 200 Sq.M. | |
Carbide Area | 60 Sq.M. | 75 Sq.M. | 112 Sq.M. | 175 Sq.M. | 250 Sq.M. | |
Cylinder Filling Area | 30 Sq.M. | 40 Sq.M. | 6 Sq.M. | 100 Sq.M. | 150 Sq.M. | |
Cylinder storage area (depending upon cylinder inventory) | 80 Sq.M. | 100 Sq.M. | 160 Sq.M. | 200 Sq.M. | 400 Sq.M. | |
Lime slurry disposal area | 80 Sq.M. | 100 Sq.M. | 160 Sq.M. | 200 Sq.M. | 400 Sq.M. | |
Free space around the plant (on all sides) | 15 M | 16 M | 18.5 M | 20 M | 20 M | |
Acetone Godown | 10 Sq.M. | 12 Sq.M. | 20 Sq.M. | 20 Sq.M. | 40 Sq.M. |